碳化水素清洗機手冊翻譯-中英
一．設備名稱：三槽式碳氫化合物自動清洗干燥系統(tǒng)
二．用途：清除齒輪部品加工過程中的油、鐵屑
三．設備技術規(guī)格
該清洗機主要由超聲波發(fā)生器、超聲波振板、超聲波清洗槽、真空超聲槽、真空干燥槽、儲液箱、過濾循環(huán)系統(tǒng) 、碳氫回收系統(tǒng)等組成。
四、設備描述
五．清洗機
槽體尺寸：500X600X450
製品重量 ≤ 50kg/籃； 滿足每月/每天兩班清洗12萬個∮130*40mm工件產量
六.工程時間：MAX0-6分/籃（可調整）
第１槽：
蓋子關閉 10秒
超聲粗洗 280秒（可以在觸摸屏上進行設定變更）
輸送前脫液 30秒（可以在觸摸屏上進行設定變更）
蓋子打開 10秒
輸送 10秒
工程時間 360秒
第2槽：超聲波真空清洗
蓋子關閉 10秒
輸送前脫液 30秒（可以在觸摸屏上進行設定變更）
真空清洗（含超聲波） 280秒（可以在觸摸屏上進行設定變更
蓋子打開(含真空破壞) 10秒
輸送 10秒
工程時間 360秒
第3槽：
蓋子關閉 10秒
抽真空 2０秒
減壓真空干燥 280秒（可以在觸摸屏上進行設定變更）
大氣復壓 1０秒
蓋子打開(含真空解除) 10秒
輸 送 10秒
工程時間 360秒
七．清洗溶劑保持量
第1槽 約 130Ｌ
第2槽 約 130Ｌ
蒸氣產生器 約 60Ｌ
冷疑罐 約 20Ｌ
儲液罐 約 20Ｌ
合計 約 360Ｌ
八．工程
槽 名稱 液體 液量 溫度 超聲波 真空
性能 功能 循環(huán)
能力 過濾
精度
1 超聲粗洗 ED33 約90L 35℃
以下 28KHz
1800W 40L/分 10μm
2 真空超聲波清洗槽 ED33 約100L 75℃
以下 28KHz
1800W -90-99Kpa
3 蒸気清
真空乾燥 150℃
以下 -95-99Kpa
九．機器明細
第1槽：超聲波粗洗槽（ED33）
槽 材質�。樱眨樱常埃础=2mm
形狀：底面法蘭連接
超聲波発振器 28ＫＨｚ1800W
超聲波振動板 內置型超聲波振動板
液面?zhèn)鞲衅?nbsp;
溫度傳感器
循環(huán)泵 ２０ＵＮＤ－０４Ａ�。埃矗耍住。危桑耍眨危裳u
過濾器 濾芯:50μm
液面?zhèn)鞲衅?br />
第2槽：真空超聲波精洗槽（ED33）
槽 材質�。樱眨樱常埃础=5mm
形狀：底面法蘭連接
蓋子自動開關 材質 鋁
蓋子開關裝置 氣缸駆動
超聲波発振器 28ＫＨｚ 1800W
超聲波振動板 內置超聲波振動板
液面?zhèn)鞲衅?nbsp;
溫度傳感器
第3槽：蒸気清洗・真空乾燥槽
槽 材質�。樱眨樱常埃础=5mm
形狀：底面平面
溫度傳感器
蓋子自動開關 材質 鋁
蓋子開關裝置 氣缸駆動
蒸気導入閥
真空排気閥（蒸気用、乾燥用）
真空排気系統(tǒng)
第2、3槽用液封式真空泵 4
加壓泵（羅茨真空泵）
気液分離槽（清洗液回收功能）材質ＳＵＳ３０４
液面?zhèn)鞲衅?nbsp;
溫度傳感器
冷卻管
蒸留回收系統(tǒng)工藝流程
從第1槽→儲液槽→真空蒸留回收機→吸著塔→貯液罐→ 第2槽→第1槽如此循環(huán)進行回收。
真空蒸留回收機 蒸留回收能力：100Ｌ／ｈ
蒸留缸 材質�。樱眨樱常埃础√揭暣啊 �
溫度傳感器
液位調整器
冷凝器
加熱管
廃液槽（帶冷卻管）
溶剤循環(huán)泵
熱媒油槽
熱媒油加熱器 3X５ＫＷ
熱媒油循環(huán)泵 （防爆型）
架臺系
架臺 材質：ＳＳ方型鋼材 涂裝 腳輪
面板 正面上部后面上部: 磁石吸住式 材質 A3鋼板 塗裝
正面中部后面中部: 鋁質門框（鋼化玻璃）
正面下部后面下部： 磁石吸住式 材質 鋼板 塗裝
側面、上部：螺絲固定式 材質 鋼板 塗裝
架臺下面接油盤�。樱眨樱常埃�
Manual Hydrocarbon Ultrasonic Wave Vacuum Cleaning Dryer
3-Chamber Hydrocarbon Cleaning Machine
KWT-3072HC
Company Name: Shanghai Keepahead Ultrasonic Cleaning machine Co., Ltd.
Address: NO. 671, Yinchun Road, Beiqiao Town, Minhang District, Shanghai
Tel：(021) 54465066
Fax：(021) 54465068
Post Code：201109
1. Equipment Name: 3-Chamber hydrocarbon compound automatic cleaning and drying system;
2. Application: clean the oil and iron particles on the gear and other parts in processing procedure;
3. Technical specification of equipment:
The cleaning machine mainly consists of ultrasonic generator, ultrasonic vibrating plate, ultrasonic washing tank, vacuum drying tank, liquid saving box, filtering circulatory system and hydrocarbon recovery system, etc.
4. Equipment description
5. Cleaning machine
Tank size: 500X600X450
The weight of the products: ≤ 50kg/basket; to meet with the demand of the output of 120,000 pieces of 130×40mm per month/day (two shift):
6. Processing time: MAXO-6 minutes/basket (adjustable)
Tank 1:
Close the lid: 10minutes
Coarse cleaning by ultrasonic: 280 minutes (modified on the touchable screen)
Dewatering before delivering: 30minutes (modified on the touchable screen)
Open the lid: 10 minutes
Delivering: 10 minutes
The processing time: 360minutes
Tank2: Ultrasonic vacuum cleaning
Close the lid: 10minutes
Dewatering before delivering: 30minutes (modified on the touchable screen)
Vacuum cleaning (by ultrasonic) 280minutes (modified on the touchable screen)
Open the lid: 10 minutes
Delivering: 10 minutes
The processing time: 360minutes
Tank 3
Close the lid: 10minutes
Vacuum cleaning: 20minutes
Vacuum drying with reduced pressure: 280minutes (modified on the touchable screen)
Atmosphere re-pressuring: 10minutes
Open the lid (including vacuum release): 10 minutes
Delivering: 10minutes
Processing time: 360minutes
7. The consuming quantity of cleaning solvent:
Tank 1 about 130L
Tank 2 about 130L
Steam generator: about 60L
Condensing tank: about 20L
Liquid reservoir: about 20L
Total amount: about 360L
8. Project
Tank Name Liquid Liquid amount Temperature ultrasound wave Property of vacuum Functions Circular capacity Filtering accuracy
1 Coarse cleaning with ultrasound ED33 About 90L Lower than
35 28KHz
1800W 40L/minute 10
2 Vacuum ultrasonic cleaning tank ED33 About 100L Lower than
75 28KHz
1800W
-90-99
Kpa
Steam-cleaning vacuum drying Lower than
150 -90-99
Kpa
9. Inventory of the equipments
Tank 1: ultrasonic coarse cleaning rank (ED33)
Materials of the tank SUS 304 T=2mm
Appearance: flange connected on the bottom
Ultrasonic oscillator: 28K H z 1800W
Ultrasonic vibrating plate internal ultrasonic wave vibrating plate
Level sensor
Temperature sensor
Circulating pump 20UND — 04A 0.4KW NIKUNI
Filter Filter element: 50 um
Level sensor
Tank 2: Vacuum ultrasonic fine cleaning tank (ED33)
Materials of the tank SUS304 T=5mm
Appearance: flange connected on the bottom
Automatic openness and shut of the lid material aluminum
Lid’s open and shutting device driven by the cylinder
Ultrasonic wave oscillator: 28K H z 1800W;
Ultrasonic wave vibrating plate internal ultrasonic wave vibrating plate
Level sensor
Temperature sensor
Tank 3: Steam cleaning & vacuum drying tank
The material of the tank SUS304 T=5mm
Appearance: flat bottom
Automatic open and close the lid material aluminum
Lid opening and closing device driven by the cylinder
Steam inhaled valve
Vacuum exhaled valve (for steam and drying)
Vacuum pumping system
Tank 2 and 3 with liquid-proof vacuum pump
Forcing pump (Roots vacuum pump)
Gas-liquid separating tank (cleaning solvent recycling function) material SUS304
Level sensor
Temperature sensor
Cooling pipe
The processing procedure of distillation recycling system
Recycling as the following steps from Tank 1liquid→fluid reservoir → vacuum distillation recycling machine → absorbing tower fluid → reservoir → Tank 2 → Tank 1
Distillation recycling machine with vacuum distillation recycling capacity: 100L/h
Distilling tank the material SUS304 with monitoring window
Temperature sensor
Level regulator
Condensing apparatus
Heating pipe
Waste liquid tank (with cooling pipe)
Solvent recycling pump
Hot paraffin tank
Hot paraffin heater 3X5 K W
Hot paraffin recycling pump (explosion proof type)
Trestle system
Trestle materials: SS square-shaped steel coating caster
Panel The upper front and the upper back: magnet drawn type its material: A3 steel plate coating
The middle front and the middle back: aluminum door frame (with toughened glass)
The down front and the down back: magnet drawn type its material: steel plate coating
The bottom of the trestle connected with oil pan SUS 304
Operated by electrical control system
A distribution box is installed on the left of the main cleaning machine
A operating board is installed on the distribution box
The distribution box
The operating board
Pre-operating switch (power switch for operating)
Stop switch for emergency
Touchable screen
Temperature indicator
Pressure indicator
Alarming apparatus
PLC programmable logic controller (made in Mitsubishi Electric)
3-color indicator light
Automatic fire extinguishing equipment
Carbon-dioxide fire extinguishers; made in Taiwan; fire protecting agent CO2 68L
Fixed (constant) temperature sensor
Temperature sensor
Discharge nozzle
Fire damper: φ100
Attached apparatus
Chiller; KWT-10HP; cold-blast type; cooling capacity: 20000kcal/h
武漢翻譯公司
2013.9.7