高壓靜電捕焦油器說(shuō)明書翻譯譯文
Instruction Manual of High Voltage Static Electricity Tar Precipitator CS-Ⅲ-PLC型單相LC恒流源 CS-Ⅲ-PLC Single-phase LC Constant Current Source 襄陽(yáng)九鼎昊天環(huán)保設(shè)備有限公司 Xiangyang Jiuding Haotian Environmental Protection Equipment Co., Ltd. 2018年5月 May 2018 目錄 Content 一、使用范圍 I. Application Scope 二、結(jié)構(gòu)組成 II. Structure Composition 三、工作原理 III. Working Principle 四、本體分類 IV. Unit Main Body Classification 五、CS-Ⅲ-PLC型單相LC恒流源介紹 V. Introduction of CS-Ⅲ-Plc Single-Phase Lc Constant Current Source 六、CS-Ⅲ-PLC型單相LC恒流源主要特點(diǎn) VI. CS-Ⅲ-Plc Single-Phase Lc Constant Current Source Main Features 七、設(shè)備操作說(shuō)明 VII. Equipment Operating Instructions 八、本體安裝 VIII. Main Body Installation 九、電氣安裝 IX. Electrical Installation 十、設(shè)備現(xiàn)場(chǎng)調(diào)試和投運(yùn) X. Equipment On-site Commissioning and Operation 十一、維護(hù)保養(yǎng)及注意事項(xiàng) XI. Maintenance and Precautions 十二、故障報(bào)警代碼表 XII. Fault Alarm Code Table 十三、產(chǎn)品成套范圍 XIII. Complete Product Range 十四、系統(tǒng)附圖 XIV. System Diagram 1 1 1 1 2 2 3 3 4 4 7 7 8 8 14 14 15 15 16 16 21 21 21 21 23 23 23 23 一、使用范圍 I. Application Scope 本產(chǎn)品主要用于冶金、化肥、焦化、城市煤氣、碳素、油頁(yè)巖、電力、建材、陶瓷等行業(yè)的氣體凈化，用以回收煤氣、焦?fàn)t氣中的焦油，同時(shí)去除其中的粉塵、水霧等雜質(zhì)。達(dá)到物料回收和氣體凈化雙重效果，對(duì)保證工藝流程中后工段設(shè)備的正常穩(wěn)定運(yùn)行起著至關(guān)重要的作用。 This product is mainly used for gas purification in industries, including metallurgy, fertilizer, coking, city gas, carbon, oil shale, electric power, building materials, ceramics and other industries, which may be used to recover tar in gas and coke oven gas, remove dust, water mist and other impurities as well. By achieving the dual effects of material recovery and gas purification, this product plays a vital role in ensuring the normal and stable operation of the equipment in the rear section of the process. 二、結(jié)構(gòu)組成 II. Structural Composition 本產(chǎn)品由高壓恒流電源和捕焦本體（機(jī)械塔體）兩大部分組成，前者選用CS-Ⅲ-PLC型單相LC恒流源靜電沉積用高壓恒流電源；后者結(jié)構(gòu)上可選用FD蜂窩式、SJD濕管式、TD套筒式（同心圓式）或GD管是。四種結(jié)構(gòu)的本體均主要由筒體和放電極（電暈極）以及吸捕極（沉淀極）組成。 This product consists of two parts: high voltage constant current power supply and coke catching body (mechanical tower body). The former chooses CS-Ⅲ-PLC type single phase LC constant current source for electrostatic deposition. Honeycomb type, SJD wet tube type, TD sleeve type (concentric circle type) or GD tube type. The bodies of the four structures are mainly composed of a cylinder, a discharge electrode (corona electrode), and a trapping electrode (precipitation electrode). 套筒式電捕A-A剖面 管式電捕A-A剖面 沉淀極 電暈極 Sleeve Type Electrical Precipitator A-A Profile Tube Electrical Precipitator A-A Profile Precipitation Polar Corona Polar 電源輸入 控制柜 高壓發(fā)生器 沉淀極 電暈極 筒體 蜂窩式電捕A-A剖面 Power Input Control Cabinet High Voltage Generator Precipitation Polar Corona Polar Cylinder Honeycomb Electric Trap A-A Profile 三、工作原理 III. Working Principle 高壓恒流電源產(chǎn)生的負(fù)高壓，接入電暈極（陰極），它與沉淀極（陽(yáng)極）之間產(chǎn)生電場(chǎng)，電場(chǎng)強(qiáng)度超過(guò)一定極限后在陰陽(yáng)兩極間即產(chǎn)生電暈放電。此時(shí)流經(jīng)電場(chǎng)區(qū)的氣體發(fā)生電離，產(chǎn)生大量的離子和電子。周圍可聽見強(qiáng)烈的電磁蜂聲，光線暗時(shí)可見紫蘭色電暈。通過(guò)電場(chǎng)的煤氣中的焦油、粉塵、水霧等粒子與離子或電子結(jié)合而荷電，在電場(chǎng)力的作用下向兩極運(yùn)動(dòng)。 The negative high voltage generated by the high-voltage constant-current power supply is connected to the corona polar (cathode), and an electric field is generated between it and the precipitation polar (anode). After the electric field strength exceeds a certain limit, a corona discharge shall be generated between the cathode and the anode poles. In this case, the gas flowing through the electric field area shall be ionized, and a large number of ions and electrons may be generated as well. Strong electromagnetic buzzing sounds can be heard around. Violet corona can be seen when the light is dark. Particles such as tar, dust, and water mist passing through the electric field are combined with ions or electrons to be charged, and move to the poles under the action of the electric field force. 由于電子質(zhì)量小，運(yùn)動(dòng)速度快，空間分布廣，所以主要是荷負(fù)電的粒子向沉淀極運(yùn)動(dòng)。到達(dá)沉淀極板中和后，依靠殘存的靜電引力和分子間凝聚力首先吸附于沉淀極，而后靠自身重力沿極板下落，通過(guò)焦油出口排出。 Due to the small mass of electrons, fast movement speed and wide spatial distribution, it is mainly that the negatively charged particles move towards the precipitation pole. After reaching the precipitation plate for neutralization, it is first adsorbed on the precipitation electrode by the residual electrostatic attraction and intermolecular cohesion, and then falls along the plate by its own gravity and is discharged through the tar outlet. 四、本體分類 IV. Unit Main Body Classification 蜂窩式、管式和套筒式主要用于含焦油、輕油較高的煙氣凈化，濕式主要用于含塵量較高的氣體的凈化。 The honeycomb type, tube type and sleeve type are mainly used for the purification of flue gas containing tar and light oil, and the wet type is mainly used for the purification of gas with high dust content. JDS系列濕式電除塵器 FD系列蜂窩式電捕焦油器 Jds Series Wet Electrostatic Precipitator Fd Series Honeycomb Electric Tar Precipitator TD系列套筒式電捕焦油器 GD系列管式電捕焦油器 TD Series Sleeve Type Electric Tar Precipitator GD Series Tubular Electric Tar Precipitator 五、CS-Ⅲ-PLC型單相LC恒流源介紹 V. Introduction of CS-Ⅲ-PLC Single-phase LC Constant Current Source 本產(chǎn)品由恒流源控制柜和高壓發(fā)生器兩部分組成。前者包括L-C恒流源①；繼電和保護(hù)電路②；后者包括高壓變電器③和硅整流橋④ This product consists of a constant current source control cabinet and a high voltage generator. The former includes L-C constant current source①; relay and protection circuit ②; the latter includes high voltage transformer ③ and silicon rectifier bridge ④ 電網(wǎng)U L-C恒流源 高壓變壓器 整流橋 本體電場(chǎng) 恒流調(diào)節(jié)和過(guò)氧控制電路 過(guò)壓和持續(xù)欠電壓保護(hù)電路 Grid U L-C Constant Current Source High Voltage Transformer Rectifier Bridge Electric Field of Unit Main Body Constant Current Regulation & Peroxygen Control Circuit Overvoltage & Continuous Undervoltage Protection Circuits 本產(chǎn)品由L-C組成的四端網(wǎng)絡(luò)作為恒源流 ，在它的輸出端可以獲得與輸入電壓（網(wǎng)電壓）成正比而與負(fù)載阻抗變化無(wú)關(guān)的電流。其輸出電流和電網(wǎng)輸入電流可分別用下式表達(dá)： This product consists of a four-terminal network composed of L-C as a constant source current. At its output, it can obtain a current that is proportional to the input voltage (grid voltage) and has nothing to do with the change in load impedance. Its output current and grid input current can be expressed by the following formulas: 式中a為復(fù)常數(shù)，b、c為實(shí)常數(shù)，Ui、Ii、和Uo、Io分別為輸入（電網(wǎng)）電壓、電流和輸出（電場(chǎng)）電壓、電流，RL為電場(chǎng)負(fù)載等效阻抗。 Where a is a complex constant, b and c are real constants, Ui, Ii, and Uo, Io are the input (grid) voltage, current, and output (electric field) voltage and current, and RL is the equivalent impedance of the electric field load. 由式（1）可知，輸出電流僅與電網(wǎng)電壓有關(guān)，而電網(wǎng)電壓基本上可以認(rèn)為是恒定的，從而Io恒定，這就是恒流的含義。 It can be known from formula (1) that the output current is only related to the grid voltage, and the grid voltage can basically be considered constant, so that Io is constant, which is the meaning of constant current. 當(dāng)電場(chǎng)電暈轉(zhuǎn)化為貫穿性擊穿，即RL→0時(shí)，根據(jù)Uo=IoRL，有Uo→0,根據(jù)式（2），則有Ii→0。由于這種變化是同步的，即RL降低時(shí)，Uo同時(shí)降低，輸入功率UiIi降低，電源提供給放電區(qū)的功率Io2RL隨等效電阻RL同步線性下降，即閃絡(luò)能量降低，故而電場(chǎng)擊穿的概率比其它電源低得多。即使產(chǎn)生擊穿，也能迅速恢復(fù)，無(wú)需長(zhǎng)時(shí)間封鎖電源。 When the electric field corona is transformed into penetrating breakdown, that is, RL → 0, according to Uo = IoRL, there is Uo → 0, and according to formula (2), there is Ii → 0. Because this change is synchronous, that is, when RL decreases, Uo decreases at the same time, input power UiIi decreases, and the power Io2RL provided by the power supply to the discharge area decreases linearly and synchronously with the equivalent resistance RL, that is, the flashover energy decreases. The probability is much lower than other power sources. Even if a breakdown occurs, it can be quickly recovered without the need to block the power for a long time. 對(duì)于可控硅電源輸出電流Io由下式確定 For the thyristor power output current Io is determined by the following formula Io=Ii= 式中Σz為回路總阻抗，即電源的永久性阻抗，其值很小。 Where Σz is the total loop impedance, that is, the permanent impedance of the power supply, and its value is small. 由式（3）可知，一旦電場(chǎng)擊穿或短路，即Uo→0時(shí)，Io和Ii都將顯著增加，其值可達(dá)額定電流的幾倍甚至幾十倍，即時(shí)有反饋電路，擊穿瞬間是不起作用的。此時(shí)電源提供的功率比正常工作時(shí)急劇增加，閃絡(luò)或短路能量很大，極易形成電源本身或電暈線故障。 It can be known from formula (3) that once the electric field is broken down or short-circuited, that is, when Uo → 0, Io and Ii will increase significantly, and their values can reach several times or even dozens of times the rated current. There is a feedback circuit immediately, and the breakdown is instant Is not working. At this time, the power provided by the power supply increases sharply than during normal operation, and the flashover or short-circuit energy is very large, which easily causes the power supply itself or the corona wire to malfunction. 電暈功率 實(shí)線：恒源流供電特性 虛線：可控硅供電特性 從以上原理分析及放電特性圖可知： 1、抑制電暈閉塞、陰極線肥大 設(shè)備在粉塵濃度增大時(shí)，會(huì)阻礙帶電粒子的遷移，從而形成電暈“閉塞”。而恒源流在粉塵濃度增大時(shí)，輸出電壓會(huì)自動(dòng)升高，可以有效的克服電暈“閉塞”,同時(shí)極板、極絲不易積灰，有效抑制陰極線肥大的發(fā)生。 2、恒源流火花放電功率遠(yuǎn)小于正常運(yùn)行功率，對(duì)電除塵器機(jī)械缺陷不敏感，故可以將運(yùn)行功率提至極限狀態(tài)運(yùn)行。 3、與恒源流負(fù)反饋放電特性相反，可控硅電源放電呈正饋特性，極易發(fā)展為火花放電，火花放電功率遠(yuǎn)大于正常運(yùn)行功率，故而發(fā)生火花放電的頻率高，能極大。為確保設(shè)備安全，只能在低電暈功率水平運(yùn)行。 4、恒源流輸入輸出均為正弦波，輸入阻抗呈阻性。經(jīng)數(shù)學(xué)推導(dǎo)可得知U1與I1同相，因而功率因數(shù)較高。我公司企業(yè)標(biāo)準(zhǔn)COSΨ≥0.95接近1。而電壓源的功率因數(shù)行業(yè)標(biāo)準(zhǔn)為COSΨ≥0.8，同樣的設(shè)備如消耗的有功功率相同，則視在功率電壓源要大的多。恒流電源節(jié)電效果明顯。 六、CS-Ⅲ-PLC型單相LC恒流源主要特點(diǎn) 1.單相恒流高壓電源柜采用西門子S7-200Smart系列PLC控制，有本柜和遠(yuǎn)程兩種操作方式。電源的運(yùn)行參數(shù)和指標(biāo)通過(guò)PLC與DCS或上位機(jī)通訊，實(shí)現(xiàn)遠(yuǎn)程監(jiān)控和啟停。 2.、單相恒流高壓電源柜采用西門子mart700IE，TFT觸摸屏作為人機(jī)顯示界面，全中文菜單操作，人機(jī)界面友好，實(shí)現(xiàn)實(shí)時(shí)、在線的自動(dòng)顯示測(cè)控； 3.采用人工智能控制，投運(yùn)過(guò)程均按專家預(yù)設(shè)程序自動(dòng)完成，無(wú)需人工干預(yù)，正確靈敏地在線實(shí)時(shí)監(jiān)測(cè)工作狀態(tài)。 4.工作方式為；（1）火花監(jiān)測(cè)模式（2）基礎(chǔ)工作模式； 5.通過(guò)上位機(jī)遠(yuǎn)程監(jiān)控恒流源的運(yùn)行狀態(tài)，可實(shí)現(xiàn)恒流源的遠(yuǎn)程起動(dòng)、停止、電壓、電流、溫度數(shù)據(jù)的實(shí)時(shí)監(jiān)控，并能在設(shè)備出現(xiàn)開路、短路、過(guò)流、過(guò)壓、過(guò)氧、溫度超限等異常狀態(tài)時(shí)遠(yuǎn)程切斷電控柜電源，使用安全可靠。 6.實(shí)現(xiàn)對(duì)用戶設(shè)備遠(yuǎn)程監(jiān)控，實(shí)時(shí)了解現(xiàn)場(chǎng)的運(yùn)行情況以及進(jìn)行遠(yuǎn)程調(diào)試、診斷。 7.單相恒流高壓電源柜源采用以太網(wǎng)通訊接口，可將電源柜與濕式電除塵DCS控制系統(tǒng)互連，通訊快速，實(shí)現(xiàn)遠(yuǎn)程操作，數(shù)據(jù)共享。 8.完善的保護(hù)功能當(dāng)設(shè)備使用出現(xiàn)異常時(shí)，系統(tǒng)自動(dòng)檢測(cè)故障，發(fā)出聲光報(bào)警并顯示報(bào)警信息。當(dāng)各絕緣箱的溫度超過(guò)上下限定值時(shí)，發(fā)出報(bào)